Universal 2 Series - AP (Automotive Paint) - Positive Displacement Pumps

Product Type(s) : Positive Displacement Pumps
Industries : Chemical

Description :

This positive displacement pump is manufactured specifically for paint re-circulation in the automotive industry.

WHERE TO BUY

A modification of the Universal 2 positive displacement pump, this pump is manufactured specifically for paint re-circulation in the automotive industry. Features:

316 stainless steel pump body and cover.
Exclusive, non-galling Waukesha 鈥�88鈥� alloy rotors standard; permits running at听tighter clearances and pumping a wide range of viscosities.
Rotor/shaft connection sealed from product zone.
Mechanical seals standard. Single or flushed double.
Up to 500 psi (34.5 bar) pressure capability.
Rotor nut designed for extended service without loosening.
No bearings in product zone.
Larger diameter 17-4 PH shafts in seal area for greater strength and stiffness.听Helps eliminate vibration; extends seal life.
Heavy duty bearing frame.
Double tapered roller bearings on all models. Contribute further to precise rotor听position and longer seal life.
Silicone free grease lubed bearings for positive lubrication to all bearings over听entire speed, temperature and pressure range.
Body retaining screws for maintaining mechanical seal contact during inspection.
O-ring on inner seal, seals on clean surface as seal moves due to wear.
Bearing isolators keep product out of gearcase and bearings.

Benefits:

Protects water-borne shear sensitive paints.
Pigments are not separated, which can change viscosity and cause color shifts.
Aluminum and mica metallic flakes are not damaged, which result in deep rich paint听luster, and shiny finish.
Color matching between body and components is not a problem.
Substantial energy cost savings compared to turbine and piston pumps.
Constant flow regardless of system pressure changes, results in high film quality and听thickness.
Pressure surges eliminated.
Minimal heat added to product.
Pumps are energy efficient, and easily cleaned, maintained, and repaired.

Pump Comparisons:

Requirements

Waukesha

Turbine

Piston

Eliminates surge suppression

YES

Constant flow regardless of system pressure changes

YES

Minimal heat input

YES

Variable speed drive options

YES

Energy efficient

YES

Easily repaired

YES

Easily maintained

YES

Prevent metallic flake degradation

YES

Theory of Operation

Time-tested Waukesha Cherry-Burrell庐 rotary pump; circumferential-piston operating principle

In the Waukesha Cherry-Burrell design, arc-shaped "pistons鈥� (rotor wings) travel in annular-shaped cylinders machined in the pump body; the resulting long sealing path reduces slippage and produces a smooth flow of product without destructive pulses or pressure peaks and without valves or complex parts.

听

FOR LOW VISCOSITY FLUIDS

Rotors, made of Waukesha 鈥�88鈥� alloy, can be run with close clearance to the 316L stainless steel fluid head, without galling or seizing should inadvertent pressure surges cause contact. The close clearances combined with the rotor geometry, which gives a long sealing path between the pump inlet and outlet, means low slip operation. As a result, you achieve: high efficiency, good priming ability, metering capability and good flow control.

听

FOR HIGH VISCOSITY FLUIDS

The large fluid cavities of the rotors ... plus the large, easy entry anti-cavitation ports, allow efficient pumping of high viscosity fluids, slurries or even liquids with large chunks or
particles.

听

FOR NON-LUBRICATING AND ABRASIVE FLUIDS

The Waukesha Cherry-Burrell design has no bearings in the fluid being pumped, no sliding or rolling contact and no rotor-to-rotor contact. This produces EXCELLENT听SERVICE LIFE even under severe operating conditions.

Key Applications

Paints

Water borne paints
Solvent borne paints
Clear coats
Metallic flake paints
Base coats

Dimensions
Specifications

Model AP 015-U2

听	听	听	听	听	听	听	听
听	CP	I	L	O	PORT SIZE	U +.000-.001	2X
IN	11.71	7.66	9.61	4.21	1-1/2"	0.875	6.97
MM	297	194	244	107	-----	22.23	177

听

NOTE: Dimension 鈥�2X鈥� applies for 鈥淪鈥�-Clamp on Models 015 through 220. D I N and other connections available. Dimension 鈥�2X鈥� applies for 6鈥� (152 mm) 150 lb. RF Flange on Model 320.

Model AP 018-U2

听	听	听	听	听	听	听	听
听	CP	I	L	O	PORT SIZE	U +.000-.001	2X
IN	12.37	7.66	10.48	4.21	1-1/2"	0.875	6.97
MM	314	194	266	107	-----	22.23	177

听

Model AP 030-U2

听	听	听	听	听	听	听	听
听	CP	I	L	O	PORT SIZE	U +.000-.001	2X
IN	14.49	8.83	11.61	5.21	1-1/2"	1.25	8.5
MM	368	224	295	132	-----	31.75	216

听

Model AP 040-U2

听	听	听	听	听	听	听	听
听	CP	I	L	O	PORT SIZE	U +.000-.001	2X
IN	14.87	8.83	11.77	5.21	2"	1.25	8.62
MM	378	224	305	132	------	31.75	219

听

Model AP 045-U2

听	听	听	听	听	听	听	听
听	CP	I	L	O	PORT SIZE	U +.000-.001	2X
IN	18.59	10.99	14.86	7.31	2"	1.625	10.75
MM	472	279	377	186	-----	41.28	273

听

Model AP 060-U2

听	听	听	听	听	听	听	听
听	CP	I	L	O	PORT SIZE	U +.000-.001	2X
IN	19.14	10.99	15.14	7.31	2-1/2"	1.625	10.75
MM	486	279	385	186	-----	41.28	273

听

Model AP 130-U2

听	听	听	听	听	听	听	听
听	CP	I	L	O	PORT SIZE	U +.000-.001	2X
IN	20.15	10.99	15.77	7.31	3"	1.625	10.75
MM	512	279	401	186	-----	41.28	273

听

Model AP 180-U2

听	听	听	听	听	听	听	听
听	CP	I	L	O	PORT SIZE	U +.000-.001	2X
IN	23.26	14.8	18.25	9.38	3"	2	13.06
MM	591	376	464	238	------	50.8	332

听

Model AP 210-U2

听	听	听	听	听	听	听	听
听	CP	I	L	O	PORT SIZE	U +.000-.001	2X
IN	27.08	17.8	21.24	10.38	4"	2.375	14.73
MM	688	452	539	264	------	60.45	374

听

Model AP 220-U2

听	听	听	听	听	听	听	听
听	CP	I	L	O	PORT SIZE	U +.000-.001	2X
IN	24	14.8	18.49	9.38	4"	2	13.25
MM	610	376	470	238	-----	50.8	337

听

Model AP 320-U2

听	听	听	听	听	听	听	听
听	CP	I	L	O	PORT SIZE	U +.000-.001	2X
IN	27.66	17.8	21.63	10.38	6 150# FLG	2.375	16
MM	703	452	549	264	-----	60.45	406

听

MODEL	DISPLACEMENT PER REVOLUTION	NOMINAL CAPACITY TO	INLET/ OUTLET	OPTIONAL INLET/ OUTLET	PRESSURE RANGE UP TO*	MAXIMUM RPM	TEMP RANGE
AP-015-U2	0.0142 gal (0.054 L)	11 GPM (2.5 m鲁./h)	1.5 in (38 mm)	---	250 psi (17.2 bar)	800	Std Clearance Rotors: -40掳F (-40掳C) to 300掳 (149掳C)
AP-018-U2	0.029 gal (0.110 L)	20 GPM (4.5 m鲁./h)	1.5 in (38 mm)	2.0 in (51 mm)	200 psi (13.8 bar)	700
AP-030-U2	0.060 gal (0.227 L)	36 GPM (8.2 m鲁./h)	1.5 in (38 mm)	2.0 in (51 mm)	250 psi (17.2 bar)	600
AP-040-U2	0.076 gal (0.228 L)	46 GPM (10.4 m鲁./h)	2.0 in (51 mm)	---	150 psi (10.5 bar)	600
AP-045-U2	0.098 gal (0.371 L)	58 GPM (13.2 m鲁./h)	2.0 in (51 mm)	---	450 psi (31.0 bar)	600
AP-060-U2	0.153 gal (0.579 L)	90 GPM (20.4 m鲁./h.)	2.5 in (64 mm)	3.0 in (76 mm)	300 psi (20.7 bar)	600
AP-130-U2	0.253 gal (0.958 L)	150 GPM (34.1 m鲁./h)	3.0 in (76 mm)	---	200 psi (13.8 bar)	600
AP-180-U2	0.380 gal (1.438 L)	230 GPM (52.2 m鲁./h)	3.0 in (76 mm)	---	450 psi (31.0 bar)	600
AP-210-U2	502 gal (01.900 L)	300 GPM (68.1 m鲁./h)	4.0 in (102 mm)	---	500 psi (34.5 bar)	600
AP-220-U2	.0.521 gal (0.1.972 L)	310 GPM (70.4 m鲁./h)	4.0 in (102 mm)	---	300 psi (20.7 bar)	600
AP-320-U2	0.752 gal (0.2.847 L)	450 GPM (102 m鲁./h)	4.0 in (102 mm)	---	300 psi (20.7 bar)	600

Options
Performance

Seals

Standard: Single Mechanical
Optional:听 Double Concentric Mechanical Seal

Mechanical Seal Material

Standard:听 Single Seal, Ceramic vs. Ceramic
Option:听 Double Seal, Ceramic vs Ceramic inner, Ceramic vs Carbon outer

Coatings for Abrasive Applications

Armoloy庐 Coating
Composite Diamond Coating (CDC)

O-Rings Standard:听听Buna-N Options:

PTFE/FFKM
Fluoroelastomer (FKM)
Fluoroelastomer (FKM) - Class 6
EPDM
EPDM - SF
EPDM - Class 6
Silicone
Perfluoroelastomer (FFKM)
FEP Encapsulates
Buna-N - Metal Detectable
FKM - Metal Detectable
EPDM - Metal Detectable

Cover & Gearcase Standard: Steel-It paint gearcase, 17-4 stainless steel shafts, stainless steel bearing retainers Options:

Stainless steel gearcase
316L stainless steel shafts
Lower shaft position
Bearing Isolators
Pedestal shims for side mounted pumps. Left hand shaft position standard.
Right hand shaft position on side mounted gearcase

罢谤耻-贵颈迟庐 Close coupled 罢谤耻-贵颈迟庐 pump mounted on stainless steel base听with stainless steel adaptors standard. Features:

No shaft alignment necessary. No coupling guard required.
Special base design enhances cleanability.
Reduces overall length of complete unit by an average of 20-25%.
Average of 20-25 gear ratios available per horsepower.
Separate oil sump for gear reducer and timing gears.

Options:

304 SS polished plate base.
NEMA or IEC frames available. Right angle reducer also available for additional space savings.
1/2 through 60 horsepower drive options available.
Horizontal or vertical porting.

Click on the links below to download pump model performance curves for Universal 2 Series Positive Displacement pumps.

Download Instructions for Reading Positive Displacement Pump Curves || PDF

Universal 2 Series - Model 006 - Performance Curve - 95-07075 || PDF
Universal 2 Series - Model 015 - Performance Curve - 95-07076 || PDF
Universal 2 Series - Model 018 - Performance Curve - 95-07077 || PDF
Universal 2 Series - Model 030 - Performance Curve - 95-07078 || PDF
Universal 2 Series - Model 040 - Performance Curve - 95-07241 || PDF
Universal 2 Series - Model 045 - Performance Curve - 95-07106 || PDF
Universal 2 Series - Model 060 - Performance Curve - 95-07079 || PDF
Universal 2 Series - Model 130 - Performance Curve - 95-07080 || PDF
Universal 2 Series - Model 180 - Performance Curve - 95-07107 || PDF
Universal 2 Series - Model 210/213 - Performance Curve - 95-07156 || PDF
Universal 2 Series - Model 220 - Performance Curve - 95-07081 || PDF
Universal 2 Series - Model 320 - Performance Curve - 95-07132 || PDF
Universal 2 Series - Model 370 - Performance Curve - 95-07245 || PDF

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